Our  Objective at Mahalasa Exports Cashew processing is to extract tasty kernel from the raw nut and bring it to you in different sizes and shapes.The cashew kernel are graded according to size,colour and other charecteristics.


The raw  nuts purchased from the market or imported are dried in the yards by exposing the nuts to heat of the sun.The moisture content of raw nuts is thus removed and  the rawnuts are packed in gunny bags of 80 kgs each and stored in godowns. The  rawnuts are taken for process from the godown and they are steam treated for about an hour and cooled in the atmosphere before they are taken to the cutting tables.When the nuts achieve atmospheric temperature, they are cut by hand  operated machines and the kernels are separated.The kernels so separated are taken to a hot chamber where they are heated in trays and the kernels are spread  evenly in the trays.This process would take almost a day and the kernels are  left for cooling again.

The brown skin testa of the kernels is removed by hand and the white  kernels are obtained.The kernels so obtained are graded as 180, 240, 320 etc., etc. and also as "Wholes", "Halves", "Pieces" etc., etc. While the wholes have  high value, the latter have lesser value. The figures 180, 240, 320 represent  the number of counts each pound of kernel would have.In other words, 320 is smaller in size as compared to 180 grade.Even though there is no change in taste and its nutritious value. Normally, there is a good demand for 180 count within the country and now at abroad also which commands good premium. Neverthless,  others like 320 and 240 also exported.


The kernels are packed in metallic tins and before the tins are sealed, carbon dioxide is pumped into the tins containing kernels withdrawing air from  the tin and the process ensures avoidance of kernels getting infected by fungus and the gas works as insecticide. Normally, such sealed tins have six to eight  months of life before which they are to be consumed. In the recent past, the importers from abroad insist for plastic bag packing, flexipacking,instead of  packing in metallic tins.Of course, the plastic would be of a specific quality without the danger of causing health hazards.

As Packaging of our product is the most essential, we at Mahalasa have been utilising the latest packaging technology to keep our cashew product at its international standards and increase the shelf life.

At our plant we use moulded vacuum packaging.This vacuum packaging provides protection against oxidation,preserves aroma or flavours by retaining  volatile components and impedes bacteria proliferation by its virtual absence of oxygen and water

Moulded vacuum packaging augments the barrier properties with its unique five layer co-extruded barrier bag comprising component materials which are totally inert and non-migratory. It is pesticide-free,infestation-resistant and contains no preservative and does not require irradiation.

It is very important for us to mention that the shells of cashewnuts,  when crushed, gives out C.N.S. Oil which is used in the manufactures of paints. This oil is also exported to South East Asian countries and another use of the oil is to apply to the body of the ships. When applied, the corrosion of the  body of the ship by sea water is reduced or prevented. The left over of the  shells after extracting oil i.e the shell cake would form a good fuel as this  contains a small portion of oil which helps to produce high calorie of heat. The boilers in the unit normally use the shell cake produced in the process. This shows that no part of cashew nut goes as a waste.